I. Product Overview
これTextile Flatness Tester is a precision instrument designed to evaluate fabric surface evenness by quantifying thickness variation, weave irregularities, and fiber distribution. It ensures compliance with quality standards for garment manufacturing, upholstery, and industrial textiles.
- Type: Non-contact optical scanning system
- Measurement Parameters:
- Thickness variation (μm)
- Surface roughness (Ra)
- Weave flatness index (FI)
- Sample Size: Up to 1000×1000mm (adjustable)
- Applications: Knitted fabrics, woven textiles, technical textiles
II. Technical Specifications
| パラメータ |
仕様 |
| Scanning Resolution |
0.1mm x 0.1mm grid mapping |
| Thickness Measurement Range |
0.05-10mm (±0.5% accuracy) |
| Surface Roughness Detection |
0.1-100μm Ra (ISO 4287 standard) |
| Light Source |
400-700nm RGB LED array |
| Data Output |
3D topography map + statistical CSV |
| 寸法すんぽう |
1500×800×1200mm (L×W×H) |
III. Key Features
- Multi-Layer Analysis:
- Surface Layer: Detects yarn unevenness
- Mid-Layer: Measures fabric density
- Base Layer: Identifies substrate irregularities
- Advanced Features:
- AI defect classification (32+ pattern types)
- Real-time thickness deviation alerts
- Batch comparison with historical data
- Calibration System:
- NIST-traceable reference plates
- Auto-zero compensation
- Environmental drift correction
IV. Compliance Standards
- ISO 9073-4 (Textile flatness measurement)
- ASTM D3884 (Abrasion resistance correlation)
- AATCC 124 (Appearance after repeated home laundering)
- GB/T 3917.2 (Chinese fabric evenness standard)
V. Applications
- Quality Control: Pre-shipment fabric inspection
- R&D: Developing wrinkle-resistant fabrics
- Forensic Analysis: Evaluating wear patterns
- Textile Education: Training on fabric defects
Standard Operation Workflow:
- Sample Mounting: Clamp fabric on vacuum table
- Parameter Setup: Select test mode (static/dynamic)
- Scanning: Full-area 3D mapping (5-20min)
- Analysis: Generate defect density heatmaps
- Reporting: Export PDF/A4 compliance reports
Safety Precautions:
- Avoid direct eye exposure to RGB LEDs
- Use anti-static mat for synthetic fabrics
- Maintain 50cm clearance from moving parts
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