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1. **Product Overview**
Medical needle toughness testers are specialized instruments for evaluating disposable medical needles (injection, blood collection, biopsy, etc.). They perform bidirectional bending tests at 0.5Hz frequency with angle settings of 25° (normal wall), 20° (thin-walled), and 15° (ultra-thin wall). Key features include:
- High-precision sensors (±0.5% accuracy)
- Visual inspection capabilities
- Audible alarms for failed tests
- Compliance with GB 18457-2001 and YBB standards
2. **Technical Specifications**
Modern testers offer:
- Force range: 5.5-60N (±0.1N)
- Deflection measurement: 0-5mm (±0.01mm)
- Automated data recording
- Multi-needle testing capabilities (e.g., NTT-2000 model)
Leading manufacturers include Zwick Roell, KATO TECH, and Hegewald & Peschke
3. **Market Trends (2025)**
The global market shows:
- 18% growth since 2024
- Rising demand for ultra-thin wall needle testing
- AI integration for predictive failure analysis
- Increased regulatory requirements in North America and Asia
4. **Operational Best Practices**
For accurate results:
- Calibrate monthly using reference needles
- Maintain 50mm test span length
- Clean fixtures with isopropyl alcohol after each use
- Monitor temperature (affects metal elasticity)
5. **Case Example**
A 2024 study demonstrated:
- 68% reduction in needle breakage incidents
- 40% improvement in biopsy needle reliability
- Achieved ISO 7864:2016 compliance
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