I. Product Overview
これRound Track Pilling Tester is a standardized testing instrument designed to evaluate fabric pilling resistance by simulating repeated friction and abrasion in a controlled circular motion. It quantifies fiber entanglement and surface deterioration, essential for textile quality assurance and product development.
- Type: Automated pilling evaluation system
- Test Standard: ASTM D3512 (Martindale method)
- Track Diameter: 38±0.5mm (ISO 5077 compliant)
- Sample Size: 65×65mm (adjustable clamping)
- Key Metrics:
- Pill count per 1000 cycles
- Pilling intensity (scale 1-5)
- Fiber breakage rate (%)
II. Technical Specifications
| パラメータ |
仕様 |
| かいてんそくど |
60±5 RPM (programmable 10-120 RPM) |
| テスト期間 |
1-99,999 cycles (auto-stop) |
| Friction Force |
500±50g load (adjustable via counterweights) |
| Image Resolution |
5MP CMOS sensor (0.1mm/pixel) |
| 電源装置 |
220V/50Hz, 1.2kW |
| 寸法すんぽう |
800×600×1200mm (L×W×H) |
III. Key Features
- Multi-Test Modes:
- Standard Mode: Continuous circular motion
- Edge Stress Mode: Simulates collar/edge wear
- Advanced Imaging:
- 3D surface reconstruction via photogrammetry
- AI pilling classification (5 severity levels)
- Real-time pill counting (±2% accuracy)
- Automation:
- Auto-load sample carousel (10-position)
- Motorized weight adjustment
- Self-cleaning abrasive track
IV. Compliance Standards
- ASTM D3512 (Martindale abrasion)
- ISO 12945-2 (Pilling resistance)
- AATCC 8 (Durability testing)
- GB/T 4802.2 (Chinese pilling standard)
V. Applications
- Quality Control: Batch testing of upholstery fabrics
- R&D: Developing wear-resistant synthetics
- Forensic Analysis: Evaluating garment wear patterns
- Textile Education: Training on pilling mechanisms
Standard Operation Workflow:
- Sample Mounting: Secure fabric on rotating platform
- Parameter Setup: Select cycle count/abrasion mode
- Testing: Auto-run cycles with real-time imaging
- Analysis: Generate pilling severity heatmaps
- Cleaning: Automated abrasive track decontamination
Safety Precautions:
- Use safety goggles during operation
- Avoid contact with moving abrasion track
- Maintain 30cm clearance from rotating parts
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